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Tag : magnetic materials

HomePosts Tagged "magnetic materials"
magnetic-powder

Magnetic Powder

by potmagnetson 21 November 2017in Bonded Magnets, Ferrite Magnet, Magnetic Materials, Magnetic Powder No comment

Magnetic Powder – Specifications of HS Plastic Bonded Ferrite Magnetic Materials, Barium and Strontium plastic bonded ferrite magnetic powders are suitable for making various bonded magnets. They have good compatibility with different kinds of composite size, such powders have high filling capacity, which can be used for making different kinds of magnets by extrusion or injection molding, the strict quality control system of our plant ensures that the quality is stable and consistent.

magnetic-powder

magnetic-powder

Material Properties of magnetic powder

TypeMaterialQualified standard of magnetic propertyAverage granularity
(um)
Water content of fine powder
(%)
Forming method
Br
(mT)
bHc
(KA/m)
iHc
(KA/m)
(BH)max
(KJ/m3)
Test Methodzz
HSF-1BaFe12O19≥135–≥183–Green piece2-4<=0.5Extrusion
or
Calendering
≥150≥95≥167≥3.58calendering
HSF-2BaFe12O19≥140–≥183–Green piece1.1-1.4<=0.5
≥180≥115≥167≥5.57calendering
HSF-2bBaFe12O19≥145–≥160–Green piece1.5-1.8<=0.5
≥180≥107≥143≥5.17calendering
HSF-2cSrFe12O19≥145–≥160–calendering1.8-2.1<=0.5
≥180≥107≥143≥5.17calendering
HSF-2SSrFe12O19≥145–≥183–Green piece1.1-1.4<=0.5
180≥115≥167≥5.57calendering
HSM-2SbSrFe12O19≥145–≥160–Green piece1.5-1.8<=0.5
180≥107≥143≥5.17calendering
HSM-2ScSrFe12O19≥145–≥160–Green piece1.8-2.1<=0.5
≥180≥107≥143≥5.17calendering
HSF-3SrFe12O19≥140–≥215–Green piece1.3-1.6<=0.5
≥240≥160≥207≥10.34calenderingMagnetic orientation
HSF-4SrFe12O19≥140–≥263–Green piece1.3-1.6<=0.5
≥240≥160≥207≥10.34calendering
HSF-4bSrFe12O19≥140–≥280–Green piece1.0-1.3<=0.5Calendering
orientation
≥240≥167≥239≥11.1calendering

Procedure Summaries of magnetic powder

a. Before production, the powders should avoid being humidified, and avoid being mixed with other material and impurity.
b. The mixture ratio of binders and plasticizers should be defined according to the grade of the powder. The powder and binders and plasticizers should be mixed uniformly.
c. The working temperature of extruding should be controlled between 50oC to 90oC. (calendaring plate is usually between 80oC to 120oC)
d. Please adjust the extruding speed, calendaring speed and times, according to the property required.

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rubber-magnet-sheet

Rubber Magnet Sheet

by potmagnetson 17 November 2017in Flexible Magnet, Fridge Magnet, Magnetic Materials, Magnetic Strip, Rubber Magnets No comment

Rubber Magnet Sheet, Flexible Magnetic Sheeting is produced with calendering process. It is normally used in office appliance, advertising, checking and testing meters etc. According to its magnetization method, it is divided into penetration magnetization and surface magnetization.(pole width 2,4,7mm or 12,7/6.4/3.6 poles per inch).

As with all magnetic materials ,performance is difficult to quantify without going into complex formula. We strive in this section to give rules of thumb and an appreciation of different materials which will help in the selection of magnets. Hands-on testing is definitely recommended(with papers/air gaps as necessary) to select the best magnet for the job.

rubber-magnet-sheet

rubber-magnet-sheet

Material Types of rubber magnet sheet

Material

Max. Energy Product

a.       Isotropic/semi Anisotropic Ferrite

0.7-0.8MGOe

b.       Full Anisotropic Ferrite( High Energy Sheet)

1.1-1.4MGOe

c.       Neodymium Flexible Material

2.0-2.5MGOe

Material Thickness of rubber magnet sheet

The popular thickness range of flexible magnet material is 0.4-1.5mm, but thicker material is available in high energy. The thicker the material the greater the pull. It is not in direct proportion, but the thicker the material the greater the pull increase. Eg:0.75mm thick material has a pull of 44 gram/cm2 and if proportional the 1.5mm thick material would be 88gram/cm2, but in fact it is actually far higher at 140 gram/cm2.

Typical Pull Characteristics:

Material Thickness(mm)

Pull (Gram/cm2)

0.4

19

0.5

28

0.75

44

1.5

140

Magnetic properties of flexible magnetic sheeting

CodeBrHcbHcj(BH)maxForming waySize
TKA/mKA/mKJ/m3Max Length(m)Max Width(mm)Height(mm)
HSRMS-10.13~0.1880~120100~1604~6.4Calendering1004000.4~1.1
HSRMS-20.18~0.22100~140120~1906.4~8.0Calendering29300.6~3
HSRMS-30.21~0.239140~165150~2108.0~10.4Calendering1004000.4~1.5
HSRMS-40.24~0.26515z`6~181200~27010.4~12.5Calendering24000.6~6

Physical properties of flexible magnetic sheeting

Code

Tensile Strength (MPa)

Elongation Rate (%)

Hardness (SHA)

Temperature (oC)

Density (g/cm3)

HSRMS-1

7~12

100~200

85~98

-10~80

3.6~3.7

HSRMS-2

7~12

100~300

85~98

-10~80

3.6~3.7

HSRMS-3

7~12

100~200

85~98

-10~80

3.6~3.7

HSRMS-4

7~12

100~300

85~98

-10~80

3.6~3.7

 

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